Sub-optimal process configurations and operating conditions can result in off-spec or inconsistent product, excessive energy costs, unintended losses and unplanned shutdowns – all of these have a significant impact on plant economics. We offer high fidelity simulation models of process facilities to faithfully represent reality, utilizing fundamental chemical and mechanical principles to create accurate digital twins of process facilities. Using these models, our subject matter experts provide advice and opinion, based on deep operating and engineering domain knowledge, on optimal plant configurations and operating conditions to enhance yield performance and throughput.
We offer deep industry and operations domain knowledge to ensure you focus on the right KPIs and set realistic operating targets. Many of our software applications include robust built-in data reconciliation algorithms to eliminate interpretation errors due to bad or missing data.
Feedstock is the biggest operating cost for most plants. We offer deep know-how of industry and production economics, coupled with high fidelity simulation models to allow accurate prediction and optimization of feedstock choices.
We offer industry-leading energy and utility system optimization technologies and consulting advice enabled to identify a multitude of cost, environmental and operating improvements that balance the yield-energy trade-off.
Distribution and supply chain optimization
Our process simulation software enables optimal feedstock selection and identification of potential imbalances between interdependent operations. Our cloud services monitor product inventories and process operations and extend the visibility of your supply chain beyond the plant.
We offer state-of-the-art technology that enables production accounting and data reconciliation. In addition, we can provide loss studies which incorporate benchmarking performance against best practice, and development of product loss management programs.
Asset integrity assurance
Manufacturing facilities only generate value when they are running. We offer consulting solutions focused on asset strategy, leadership alignment and governance model development, through to reliability assurance, online maintenance and shutdown maintenance support.
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Sep 04, 2018
The combination of PETRO with KBC’s world-class rigorous simulation and supply chain management technologies and services brings a new dimension to molecular management and value chain optimization for oil refinery and petrochemical operations planning.Read full article
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The combination and interoperability between Cleopatra Enterprise from Cost Engineering and Petro-SIM from KBC provides cost estimates at each Petro-SIM design iteration, improving cost estimating efficiencies and fidelity.Read full article