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Performance assurance

Process optimization

Sub-optimal process configurations and operating conditions can result in off-spec or inconsistent product, excessive energy costs, unintended losses and unplanned shutdowns – all of these have a significant impact on plant economics. We offer high fidelity simulation models of process facilities to faithfully represent reality, utilizing fundamental chemical and mechanical principles to create accurate digital twins of process facilities. Using these models, our subject matter experts provide advice and opinion, based on deep operating and engineering domain knowledge, on optimal plant configurations and operating conditions to enhance yield performance and throughput.

Our other solutions

Operations management software

We offer deep industry and operations domain knowledge to ensure you focus on the right KPIs and set realistic operating targets. Many of our software applications include robust built-in data reconciliation algorithms to eliminate interpretation errors due to bad or missing data.

Feedstock optimization

Feedstock is the biggest operating cost for most plants. We offer deep know-how of industry and production economics, coupled with high fidelity simulation models to allow accurate prediction and optimization of feedstock choices.

Energy optimization

We offer industry-leading energy and utility system optimization technologies and consulting advice enabled to identify a multitude of cost, environmental and operating improvements that balance the yield-energy trade-off.

Distribution and supply chain optimization

Our process simulation software enables optimal feedstock selection and identification of potential imbalances between interdependent operations. Our cloud services monitor product inventories and process operations and extend the visibility of your supply chain beyond the plant.

Production accounting software

We offer state-of-the-art technology that enables production accounting and data reconciliation. In addition, we can provide loss studies which incorporate benchmarking performance against best practice, and development of product loss management programs.

Asset integrity assurance software

Manufacturing facilities only generate value when they are running. We offer consulting solutions focused on asset strategy, leadership alignment and governance model development, through to reliability assurance, online maintenance and shutdown maintenance support.

Organizational competence and alignment

We offer consulting solutions focused on achieving strategic leadership, delivering organizational change management and human performance improvement.

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NEWS

New digital twin technology to minimize process engineering waste

Jun 10, 2020

KBC’s Petro-SIM® optimizes total cost and ownership value of process simulation models in Oil & Gas and Chemical industries.

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WHITEPAPER

Digital Twin: the key to effective decision-making

Sep 4, 2019

Decision cycles across the Energy and Chemical industries are becoming increasingly disrupted by the proliferation of data, new data sources, and compute speeds within an increasingly volatile business environment. The digital twin is the key to effective decision-making in this new world.


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Ten tips to obtain the maximum from your APC

May 27, 2020

This webinar gives you the keys to implementing a successful APC and how best to monitor for long term value.

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